FBR Industrial Gas Burner

FBR Industrial Gas Burner  controlled, stable and optimized heat generation in industrial processes with its advanced engineering design that ensures high combustion efficiency. Thanks to its modulation capability, low-emission combustion technology and high-performance air–gas mixture management, it reduces energy consumption while increasing overall system reliability. In heavy-duty applications such as steel production, furnace systems and drying lines, it provides stable performance and contributes to uninterrupted production. Its high thermal efficiency and automation-supported control architecture offer long-term cost advantages and safe operation.

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FBR HI-GAS P190_M CE TL
Product Details

HI-GAS P190/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 1046 – 2209

HI-GAS P190/M CE TL FBR Industrial Gas Burner is a compact burner solution that operates with high efficiency on medium–high capacity industrial hot water and heating boilers. Thanks to its wide modulation range, it maintains combustion efficiency even at partial loads, optimizing fuel consumption. With advanced gas–air mixture control and precise adjustment capability, it helps achieve low emission values. Its robust body structure and industrial-grade components provide long service life and reliable operation under demanding conditions.

FBR HI-GAS P250_M CE TL
Product Details

HI-GAS P250/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 1163 – 2907

HI-GAS P250/M CE TL FBR Industrial Gas Burner is engineered to deliver high-efficiency combustion in boiler and process applications requiring 1163–2907 kW thermal power. Its optimized burner head geometry and homogeneous flame structure enhance heat transfer while helping to reduce thermal stresses on boiler surfaces. With proportional control and integration capability to automation systems, it responds rapidly to load changes and ensures a continuous and stable operating regime. Its service-friendly design simplifies regular maintenance and supports operational continuity.

FBR HI-GAS P300_M CE TL
Product Details

HI-GAS P300/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 1395 – 3488

HI-GAS P300/M CE TL FBR Industrial Gas Burner is a flexible capacity solution for hot water, high-temperature water and selected process boilers operating in the 1395–3488 kW power range. Its wide modulation ratio reduces the need for frequent on/off cycling, extending equipment life and increasing energy efficiency. Advanced combustion control elements deliver stable flue gas values and optimized oxygen levels for clean and consistent combustion. Designed for industrial plant automation, it can be easily integrated into SCADA and BMS systems.

FBR HI-GAS P350_M CE TL
Product Details

HI-GAS P350/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 1395 – 4070

HI-GAS P350/M CE TL FBR Industrial Gas Burner is designed for use in medium–high capacity boiler systems within the 1395–4070 kW range where high combustion efficiency and low emissions are required. Its wide power range ensures optimum performance under both full-load and partial-load operation. Precise air–gas ratio control maintains flame stability while contributing to lower energy costs. It is equipped with the necessary safety devices and control relays for safe and uninterrupted operation in industrial plants.

FBR HI-GAS P450_M CE TL
Product Details

HI-GAS P450/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 1860 – 5232

HI-GAS P450/M CE TL FBR Industrial Gas Burner, with its 1860–5232 kW thermal power range, is a high-capacity burner solution that meets the demands of large-volume hot water and high-temperature water boilers. Its powerful fan and aerodynamically designed air path deliver a homogeneous air–gas mixture to the combustion chamber, creating highly efficient combustion conditions. Through proportional control and pressure-monitored safety devices, both energy management and operational safety are kept at a high level. Despite its high capacity, its optimized noise level supports a more comfortable working environment.

FBR HI-GAS P550_M CE TL
Product Details

HI-GAS P550/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 2325 – 6395

HI-GAS P550/M CE TL FBR Industrial Gas Burner has been developed for reliable and continuous operation in high-power applications in the 2325–6395 kW range. Its wide modulation capability makes it easier to maintain constant boiler temperature under variable load conditions and enhances system efficiency. It is suitable for industrial process lines, central heating plants and district heating systems. Ergonomically positioned maintenance access points speed up commissioning and service operations.

FBR HI-GAS P650_M CE TL
Product Details

HI-GAS P650/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 3488 – 7558

HI-GAS P650/M CE TL FBR Industrial Gas Burner stands out with its stable flame structure and efficient combustion performance on high-capacity boilers operating in the 3488–7558 kW thermal power range. Its advanced control panel allows monitoring and precise adjustment of burner operating parameters, offering flexibility in energy management. It is designed for long-term, uninterrupted operation in large-scale industrial plants and power generation facilities. Its robust mechanical construction and high-quality combustion components reduce maintenance needs and lower total cost of ownership.

FBR HI-GAS P750_M CE TL
Product Details

HI-GAS P750/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 3953 – 8721

HI-GAS P750/M CE TL FBR Industrial Gas Burner is a high-efficiency FBR Industrial Gas Burner designed for large-capacity systems in the 3953–8721 kW range. Its high-flow fan and optimized air channels provide a homogeneous flame structure in the combustion chamber, increasing boiler efficiency. Thanks to its integration capability with advanced automation systems, it allows remote monitoring, fault diagnosis and tracking of operating trends. It acts as a reliable and stable heat source in energy-intensive facilities, supporting continuity of production.

FBR HI-GAS P1000_M CE TL
Product Details

HI-GAS P1000/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 3953 – 11628

HI-GAS P1000/M CE TL FBR Industrial Gas Burner is a solution developed for high-power boilers and process lines that can operate across a very wide capacity range of 3953–11628 kW. Its wide modulation range helps maintain stable temperature and pressure values in the system even under sudden load changes. With its high-efficiency combustion technology, it reduces fuel consumption while meeting stack emission requirements. Its modular control architecture can be easily adapted to site-specific automation scenarios.

FBR HI-GAS P1300_M CE TL
Product Details

HI-GAS P1300/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 4186 – 13372

HI-GAS P1300/M CE TL FBR Industrial Gas Burner is an industrial burner designed for high-power hot water and steam boilers in the 4186–13372 kW range. Its broad capacity band enables efficient operation of large-capacity boilers with a single burner. With precise flame monitoring, safety relays and pressure control devices, it maintains a high safety standard in operation. For energy management applications, it provides a suitable infrastructure for tracking load profiles and optimizing burner operating times.

FBR HI-GAS P1500_M CE TL
Product Details

HI-GAS P1500/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 4186 – 15116

HI-GAS P1500/M CE TL FBR Industrial Gas Burner is a heavy-duty gas burner used in facilities requiring very high thermal power in the 4186–15116 kW range. Its wide modulation range and advanced control algorithms ensure smooth transitions between full-load and partial-load operation while keeping boiler efficiency consistently high. Its high-flow, efficient fan group supplies the ideal air volume to the combustion chamber, creating stable and complete combustion conditions. Long service life, robust construction and accessible spare parts make it a solution that pays back its investment cost in the long term.

FBR HI-GAS P1800_M CE TL
Product Details

HI-GAS P1800/M CE TL FBR Industrial Gas Burner

Thermal Power (kW): 5814 – 17442

HI-GAS P1800/M CE TL FBR Industrial Gas Burner is a top-segment industrial burner designed for very large-capacity boilers and process lines operating in the 5814–17442 kW range. Even at high power levels, it offers balanced performance in terms of efficiency and emissions thanks to its controllable flame structure and effective gas–air ratio management. Its robust mechanical design provides durability suitable for heavy industrial conditions and long-term continuous operation. Through its integration with plant management systems, it becomes a key component for monitoring and reporting operating data and supporting energy optimization projects.

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FBR Industrial Gas Burner – Introduction and Basic Definitions

An FBR Industrial Gas Burner is a critical combustion device that provides controlled combustion by optimizing the fuel–air mixture in industrial processes where high efficiency is required. These burners are engineering products specifically developed to reduce energy consumption, ensure precise combustion control and minimize emission values, especially in heavy industrial applications. In industrial production lines, the FBR Industrial Gas Burner delivers reliable, durable and technically stable performance in boiler systems, heating equipment, drying processes and thermal applications.

Modern FBR Industrial Gas Burner designs are equipped with electronic control cards, modulation technologies, advanced ignition systems and automation-supported safety components, allowing adaptation to a wide variety of operating conditions. Rising energy costs in industrial plants make it essential for burners to operate with higher efficiency, lower NOx/CO emissions and improved combustion quality.

FBR Industrial Gas Burner , Operating Principle

The operating principle of an FBR Industrial Gas Burner is based on supplying fuel in a controlled way, mixing it with air and burning it under optimum conditions in the combustion chamber. The steps below summarize this process:

  • Fuel Supply: Gaseous fuels such as natural gas or LPG are safely delivered to the burner via pressure regulators and solenoid valves.
  • Air Supply: The required combustion air is supplied by a fan or compressor.
  • Mixture Ratio Control: Fuel and air are combined in the correct ratio in the mixing chamber located in the burner body.
  • Ignition: Electronic ignition systems generate a spark to initiate combustion.
  • Modulation: The burner operates with low–high stages or proportional modulation according to process demand, optimizing energy consumption.
  • Safety Control: Flame sensors, air pressure switches and combustion control units continuously verify safe operation.

FBR Industrial Gas Burner  Technical Components

The FBR Industrial Gas Burner has a complex engineering infrastructure and consists of numerous technical components:

  • Fan Motor: High static pressure fan motors ensure correct air flow.
  • Solenoid and Gas Valves: Control fuel flow quickly and safely.
  • Electronic Combustion Control Unit: Manages flame monitoring, ignition and modulation automatically.
  • Burner Body: Manufactured from high-temperature resistant materials and aerodynamically designed to minimize turbulence.
  • Flame Sensors: UV or IR-based sensors monitor combustion stability.
  • Air Damper: Adjusts combustion air flow to maintain the correct mixture ratio.

FBR Industrial Gas Burner , Advantages

The main reasons why these burners are preferred in industrial plants are linked to the following technical advantages:

  • Environmentally friendly operation with low NOx and CO emission values.
  • Energy savings and stable temperature control thanks to modulating operation.
  • Low fuel consumption with high combustion efficiency.
  • Durable and serviceable design suitable for intensive operating conditions.
  • Full compatibility with industrial automation systems.
  • Wide power range, enabling use with different boiler types and processes.

FBR Industrial Gas Burner

Although they are efficient and advanced systems, there are certain challenges from an engineering perspective:

  • If combustion settings are not properly adjusted, efficiency loss may occur.
  • Maintenance costs can increase in high-capacity burners.
  • Incorrect gas pressure configuration can negatively affect system operation.
  • Contamination and nozzle clogging may occur, especially with low-quality gas.

FBR Industrial Gas Burner, Integration with Industrial Systems

The FBR Industrial Gas Burner is extensively integrated especially with boiler systems. At this point, compatibility with various boiler types is important. For example:

  • With hot water boiler systems, it provides high-efficiency heat transfer.
  • In high-temperature water boiler applications, it plays a key role in high-pressure, high-temperature control.
  • On steam boiler lines, it ensures stable and controlled combustion for reliable process steam production.

Heat exchangers are also frequently integrated in heating systems. Especially plate heat exchanger and shell and tube heat exchanger configurations help transfer the heat produced by the burner efficiently to the processes.

FBR Industrial Gas Burner , Fields of Application

The FBR Industrial Gas Burner is an integral component of energy generation and heating processes across many industrial sectors. Below are sector-based examples of use.

FBR Industrial Gas Burner , Automotive Industry

In the automotive industry, stable heat is required in paint curing ovens, surface treatment lines, heat treatment furnaces and parts cleaning systems. The FBR Industrial Gas Burner ensures homogeneous heat distribution and energy optimization in these processes.

FBR Industrial Gas Burner ,  Energy Sector

In power generation facilities, steam production, hot water supply and backup heating systems are of critical importance. FBR Industrial Gas Burner solutions deliver high operational efficiency in thermal plants, cogeneration facilities and boiler rooms.

FBR Industrial Gas Burner , Construction 

They are used to provide continuous and reliable thermal energy in applications such as concrete drying, material heating, construction chemicals processes and floor covering works.

FBR Industrial Gas Burner , Food Industry

Ovens, steam rooms, cooking lines, sterilization systems and drying tunnels can be heated with FBR Industrial Gas Burner systems. This ensures a controlled production environment with high hygiene standards.

FBR Industrial Gas Burner , Chemical and Petrochemical Sector

High temperature stability is ensured in catalytic reactions, distillation columns, reactor heating lines and solvent recovery systems. Since combustion safety is critical in chemical processes, FBR models are widely preferred in this field.

FBR Industrial Gas Burner ,Textile Industry

Stable heat demand in dyeing machines, drying drums, steam ironing systems and finishing processes is met by FBR Industrial Gas Burner systems.

FBR Industrial Gas Burner , Metallurgy Sector

High-capacity models are used for hardening, tempering, annealing and melting processes. Flame characteristics are of great importance in metallurgical operations.

FBR Industrial Gas Burner , Selection Criteria

From an engineering perspective, correct burner selection is one of the main factors determining system efficiency. When selecting an FBR Industrial Gas Burner, the following parameters should be considered:

  • Thermal power requirement (kW or kcal/h).
  • Combustion chamber geometry and boiler type.
  • Fuel type to be used and supply pressure.
  • Emission values and compliance with environmental regulations.
  • Integration requirements with automation systems.
  • Modulation range and operating frequency.
  • Ease of maintenance and service support.

FBR Industrial Gas Burner , Maintenance and Operational Requirements

For efficient operation, an FBR Industrial Gas Burner requires technical maintenance at defined intervals. Recommended maintenance steps in engineering practice include:

  • Cleaning burner nozzles and clearing any blockages in the gas channel.
  • Testing flame detectors.
  • Checking fan motor bearings.
  • Function tests of gas shut-off valves.
  • Adjusting the ignition electrode gap.
  • Optimizing combustion settings with an analyzer.

These maintenance activities reduce energy consumption and extend burner service life.

FBR Industrial Gas Burner ,Safety Standards

Since burners operate with high temperature and flammable gas, they are designed in accordance with international safety standards. Standards such as EN 676 and EN 746-2 define the safety requirements for an FBR Industrial Gas Burner. In addition, the following safety equipment is mandatorily included in the control panels:

  • Flame monitoring systems.
  • Phase failure and motor protection relays.
  • High-pressure and low-pressure switches.
  • Emergency stop buttons.
  • Gas leakage test systems.

FBR Industrial Gas Burner , Comparison with Other Burners

Compared with industrial burner types used worldwide, the FBR Industrial Gas Burner offers the following advantages:

  • Wide modulation range.
  • Low-emission combustion technologies.
  • High compatibility with automation systems.
  • Modular spare parts structure.
  • High flame stability.

Although alternative combustion systems such as the pulverized coal burner are used in some special applications, gas burners are more widely preferred due to their lower environmental impact and higher controllability.

FBR Industrial Gas Burner

The FBR Industrial Gas Burner is a critical piece of equipment in modern industrial processes for increasing energy efficiency, reducing emission values and achieving sustainable production standards. Advanced control, high performance, long service life and wide fields of application make these burners indispensable for industrial plants. Proper engineering analysis, correct burner selection, regular maintenance and compliance with safety standards are the essential conditions for using the FBR Industrial Gas Burner at maximum efficiency. Therefore, industrial facilities that adopt high-efficiency solutions such as the FBR Industrial Gas Burner in their energy management strategies make a significant contribution to their sustainable production targets.